Re-engineering & Re-juvenate (R&r)
Transforming Run-Down Equipment Into "Gold"
ProEight’s Re-Engineer and Rejuvenate (R&R) process offers a comprehensive approach to revitalizing your existing equipment, adhering to the high standards of American Petroleum Institute (API) Specification Q1 with the following process:
- Engineering Study & Analysis: This initial phase thoroughly inspects your equipment to identify potential weaknesses or improvement areas. Our expert engineer will assess the current state and predict future performance.
- Technology & Innovation: The study incorporates innovative solutions, potentially including innovative products to fit and improve the pump performance. These advanced components are designed to deliver exceptional performance and minimize environmental impact.
- Precision Manufacturing: After finalizing the design, the products are optimized using precision manufacturing techniques to ensure the highest quality components are used during rejuvenation.
- Testing & Verification: The rigorous testing is done throughout the R&R process. Following API Q1 guidelines, our engineer performs comprehensive analyses to ensure the rejuvenated equipment meets all the required safety and performance standards for reliability and efficiency.
- After-Market Service: We ensure clients receive the necessary assistance to maximize the lifespan and performance of the revitalized equipment. This service includes maintenance plans, troubleshooting support, and access to spare parts.
ProEight’s R&R process can transform old equipment into practically brand new while adhering to strict quality standards and potentially reducing costs compared to purchasing entirely new equipment.
Engineering Study & Analysis
Technology Innovation
Precision Manufacturing
Testing & Verification
Aftermarket Services
Engineering Study & Analysis
INSPECTION
Geometry & Dimensional Inspection
Preliminary As-found Pump Performance Test
Failure Mode & Effects Analysis (FMEA)
DRAFTING SERVICES
DESIGN CONSULTATION
Design Optimization
Design Verification
FINITE ELEMENT ANALYSIS (FEA)
Fea Computational Fluid Dynamics (CFD)
Flow Assurance
Multiphase Flow
Thermal Analysis
Dynamic Flow Frame
Blade Design
FEA Structural
Large Body Deflection
Rotordynamics
Natural Frequency Vibration
Thermal Effect
Fatigue
Technology Innovation
CycloDYNE is a device that separates particles in fluids using the Rankine vortex cyclone separation method. This device also contains multiple features that help to prolong the lifespan of mechanical seals and improve reliability and safety.
TRIPELLER is a revolutionary impeller that adapts an innovative concept of manufacturing customizable parts to enhance equipment reliability and performance, especially in extreme conditions. TRIPELLER is designed and manufactured using state-of-the-art engineering software and advanced CNC machines.
CENTRIC is an innovative self-aligned bearing adapter that allows bearings to be installed/removed without the hassle of using an induction heater or a bearing puller.
MODULARIS offers revolutionary centrifugal pump designs, which allow efficiency optimization and provide reliable operation for any service conditions.
Precision Manufacturing
IN-HOUSE MANUFACTURING
Grinding
Milling
Boring
Welding
Material Cutting
Deburing
Turning
Turning (CNC)
Material Cutting
Deburing
Turning
Turning (CNC)
QUALITY CONTROL
Material Verification
Non-destrcutive Test (NDT)
Rotor Balancing
Tolerance & Dimensional Checks
Non-destrcutive Test (NDT)
Testing & Verification
IN-HOUSE MANUFACTURING
Hydrostatic Test
Performance Test
NPSH Test
Mechanical Run Test
Complete Test Unit
Complete Test Unit
Functionality Run Test
MECHANICAL SEALS TESTING
Static Air Test
Test Capabilities
Seal Type
Single/Double/Tandem Seal
Seal Chamber Size
Up to 14 inches
Max. Running Pressure
35 psi
Dynamic Test
Test Capabilities
Seal Type
Single/Double/Tandem Seal
Seal Size
Up to 14” (Shaft)
11.25” (Gland)
Max. Running Pressure
100 bar
Max. Temperature
100C
Max. Pump Speed
3,600 rpm